Insulated Steel Sandwich Door – Model CDP38

SPECIFICATIONS PART 1
GENERAL 1.01 Section Includes A. Upward Acting Sectional Steel Doors, including 
unit sections, brackets, tracks, glazing, counter balance mechanisms, and hardware. 
1.02 Related Work A. Opening preparation, miscellaneous or structural steel, finish or 
field painting, electrical wires, wiring, disconnect switches, conduit are in the scope of 
the work of other sections or trades. B. Submit manufacturer’s product data and 
installation instructions for each type of sectional door. Include both published data and 
any specific data prepared for this project. 
1.03 Single Source Responsibility A. Provide door, tracks, motors and accessories from 
one manufacturer for each type of door. Provide secondary components from source 
acceptable to manufacturer of primary components. 
PART 2 PRODUCT 
2.01 Manufacturer A. Upward Acting Sectional Steel Doors are to be Ideal Model 
CDP38 as manufactured by Ideal Door, a division of Clopay Building Products 
Company, Inc. 
2.02 Material/Construction A. Type: 13/8” (34.93 mm) thick, sandwich construction, 
roll-formed commercial steel. B. Size: Standard maximum door size is 16’2” (4.93 m) 
wide by 16’ (4.88 m)* high. *Not available in all sizes, contact customer service at 800-
526-4301. C. Section Joint: Sections to form a weather-tight tongue & groove fit. D. 
Material: Hot-dipped galvanized, complying with ASTM A-924, A-653, exterior and 
interior skins separated to form thermal break and pressure bonded to an expanded 
polystyrene core; standard lift operating style with track and hardware; complying with 
DASMA 102, commercial application. E. Finish: Pre-finished interior and exterior skins 
with 1-mil, three-coat baked-on polyester top coat over primer on a phosphate coating. 1. 
Exterior Skin: 27 gauge (.016”, (.41 mm) minimum) Exterior steel face sheet with 
woodgrain texture and raised panel design. Color: white, almond, sandtone, brown hunter 
green and gray. 2. Interior Skin: 28 gauge (0.012”, (.31 mm) minimum) interior steel face 
sheet with stucco texture. Color: white. 	
2.03 Related Door Components A. End Stiles: Galvanized steel Attachment hardware to 
have pre-punched holes. 1. 18 gauge (.049”, (1.25 mm) minimum) single end hinge style. 
B. Hinge and Roller Assemblies: Hinges and brackets to be 14 gauge (.070”, (1.78 mm) 
minimum) galvanized steel. 1. Ten-ball steel rollers to be full-floating ball bearing in case 
hardened steel cases and mounted to fit the taper of the track. 2. Hinge Support Plates: 20 
gauge (.038”, (.096 mm) minimum) galvanized steel. Prepunched for hinge alignment 
location. Tog-L-LocTM to interior skin. 
2.04 Insulation A. 11/2” Expanded Polystyrene: R-value = 5.6, U-value = .18 2.05 Tracks 
A. Horizontal Track: To be 14 gauge (.075”, (1.91 mm) minimum) galvanized steel 
reinforced with 13 gauge (.085”, (2.16 mm) minimum) galva-nized steel angles. B. 
Rolled Galvanized Steel (select one): Standard lift track, vertical lift track, high lift track, 
follow-the-roof slope track, low headroom track-provide: 2” (50.8 mm) or 3” (76.2 mm) 
as required. C. Vertical Tracks: To be 16 gauge (.060”, (1.52 mm) minimum) galvanized 
steel, tapered and mounted for wedge type closing. D. Mounting: Interior face mounted 
on a prepared surface. E. Track Mounting (select one): 1. Bracket Mounting: Galvanized 
steel mounting brackets 12 gauge (.101”, (2.57 mm) minimum) thick for wood jambs. 
2.05 Continuous or Reverse Galvanized Steel Angle Mounting: 12 gauge (.101”, (2.57 
mm) minimum) angle for steel jambs; splice plates 12 gauge (.101”, (2.57 mm) 
minimum). 
2.06 Spring Counterbalance A. Springs: Shall be torsion type, low stress, helically 
wound, oil-tempered spring on a galvanized steel tube or solid steel shaft. Wire to 
provide 10,000 cycles minimum. 1. 25,000 cycles 2. 50,000 cycles 3. 100,000 cycles B. 
Cable Drums: Die cast aluminum. C. Cable: Pre-formed galvanized steel aircraft cable to 
provide a minimum of a 7:1 safety factor. 	
2.07 Operation A. Operation Shall Be: Manual push-up, chain hoist, motor operated. B. 
For Manual Operation: Requiring maximum exertion of the greater of 5% of door weight 
or 25 lbs. (111.2 N) force to open. Use pull rope supplied. C. Inside and outside 3" (76.2 
mm) step plate/lift handle. 
2.08 Weatherstripping A. Field-Installed Section Joint Seal Tape: Neoprene foam seal, 
one-piece full length between joint of sections. B. Field Installed Jamb/Header 
Weatherstripping: Extruded vinyl, placed in moderate contact with outside of door 
sections. 
2.09 Bottom Sections A. Astragal Retainer: Full length, .040” (1.02 mm) aluminum. B. 
Astragal: U-shaped flexible PVC vinyl. C. Step Plate: 3” (76.2 mm) High Impact 
polymer step plate to be located on bottom section. 
2.10 Locking A. Inside spring loaded slide bolt lock on end stile to securely engage slot 
in track. 1. Optional - Outside keyed five pin cylinder lock with outside key and inside 
lock bar engaging slot in track. 
2.11 Options A. Removable Mullions: 2" (50.8 mm) Carry-away or Roll-away up to 14' 
(4.267 m) high. B. Glazing: 1. Window Size: 17" x 13" (432 mm x 331 mm). 2. Frame to 
be Cellular PVC. 
3. Glass Available (select one): a. 1/8" DSB b. 1/8" Plexiglass PART 3 EXECUTION 
3.01 Examination A. Verify that dimensions are correct and project conditions are 
suitable for installation. Do not proceed with installation until unsatisfactory conditions 
have been corrected. 
3.02 Installation A. Installation: To be by an authorized Clopay representative and in 
accordance with manufacturer’s instructions and standards. B. Submit manufacturer’s 
product data and installation instructions for each type of sectional upward acting door. 
Include both published data and any specific data prepared for this project.